Analysis of Steel Pipe Conveyance using Star Wheel Mechanism for Energy Efficiency
Keywords:
Star Wheel, Conveyance, Energy consumptionAbstract
Efficient material handling systems are vital for minimizing energy consumption and enhancing operational efficiency. This study addresses the gap in optimizing Star Wheel mechanisms for steel pipe conveyance, focusing on energy-efficient operations. Specifically, it evaluates the effects of hopper angles (30°, 45°, 60°) and Star Wheel rotational speeds (6 - 18 rpm) on the efficiency of transporting 1-inch diameter, 0.7-meter-long steel pipes. Results reveal that a 30° hopper angle facilitates smooth loading, while rotational speeds of 6, 9, and 12 rpm provide optimal performance, achieving a transport rate of 2,880 pipes per hour and reducing energy consumption to 0.079 watt-hours per pipe. These insights contribute to improved industrial conveyance systems with enhanced energy efficiency.
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